Manufacturing

In-House Manufacturing 

At The Lighting Warehouse, we specialize in in-house manufacturing, giving us complete control over every step of production. This ensures we deliver high-quality, customized luminaires that meet the specific needs of our commercial, industrial, and retail clients. From design to final assembly, we prioritize precision, durability, and performance in every product we create. 

What Sets Us Apart? 

  • Complete Quality Control: By managing the entire manufacturing process in-house, we ensure that every product meets our high standards for quality, performance, and reliability. 
  • Custom Designs: Our in-house capabilities allow us to create bespoke lighting solutions tailored to your exact specifications. This includes options like different beam angle reflectors, low and high-output COBs, various driver options, dimming, emergency backup, and wireless control with remote monitoring. 
  • Faster Turnaround: Handling production in-house enables us to reduce lead times, ensuring faster delivery and a more efficient project timeline. 
  • Cost-Effective: By manufacturing on-site, we minimize outsourcing costs, making custom lighting solutions more affordable without compromising quality or design. 

Our Process 

At The Lighting Warehouse, we oversee every stage of the manufacturing process — from initial design to final assembly — ensuring precision, quality, and consistency throughout. 

For linear products, we cut extrusions to size, assemble LED boards and drivers, and apply powder coating when required. Dimming systems, emergency backup, and wireless control options are integrated as needed to meet project specifications. 

Our downlights and spotlights are assembled with flexibility in mind, allowing for different beam angles, COB configurations, and driver selections to suit a wide range of applications. Highbays are built to order, with careful board and driver matching to deliver optimal performance. Bulkheads and battens are manufactured with the same attention to detail, offering robust and reliable solutions for commercial, industrial, and retail environments. 

Where applicable, we incorporate optics and reflector systems to improve light distribution and efficiency. We also offer a range of CRI options to achieve the right color rendering for each application. Every luminaire is assembled with care, built to meet demanding industry standards, and designed for long-term performance. 

 

Why Choose Us? 

Our in-house manufacturing gives us the flexibility to deliver lighting solutions tailored to your exact needs. Whether you require custom designs, faster turnaround times, or advanced features such as dimming, emergency backup, wireless control, or specialized optics, we have the expertise and capability to deliver. 

We are committed to producing high-quality luminaires that perform reliably across commercial, industrial, and retail spaces. 

Contact us today to see how we can support your next project with the right lighting solution. 

Consult | Design | Supply